
Petrobras' largest refinery, in Paulínia (SP), achieves the highest annual sequence since 2014, with a monthly average of 2.25 billion liters
AI-generated summary
Replan is Petrobras' largest refinery, with capacity to process 69,000 m³ of oil per day (69 million liters), equivalent to 434 thousand barrels, serving 30% of the Brazilian territory. In May 2025, the new Diesel Hydrotreatment Unit (HDT-D) was put into operation, capable of producing 63 thousand barrels of S-10 diesel per day. An expansion project scheduled for completion in 2027 is expected to increase production to 459,000 barrels per day.
The Paulínia Refinery (Replan), Petrobras' largest refining unit, recorded a streak of seven consecutive months with production exceeding 2 billion liters of petroleum products per month, according to data from the National Petroleum, Natural Gas and Biofuels Agency (ANP).
The sequence recorded between March and September is the longest within the same year at the refinery since 2014, when the unit remained ten consecutive months above the level of 2 million cubic meters (m³).
The difference is that, in 2026, the average production is 2.25 billion liters per month, above that observed during the record series of 2014 (2.14 billion).
To g1, the company has already highlighted that Replan's performance is linked to the conflict in the Middle East, whose response to the instability of the external scenario was to increase its own production.
The data also places 2026 among Replan's busiest years of activity. Until September, four of the five highest monthly volumes in the historical series started in 2000 were recorded this year:
August/2026: 2.36 billion liters
May/2026: 2.35 billion liters
March/2026: 2.32 billion liters
July/2026: 2.31 billion liters
October/2025: 2.24 billion liters
Largest in Brazil
Petrobras' largest refinery, Replan has the capacity to process 69,000 m³ of oil per day (69 million liters), equivalent to 434 thousand barrels, and serves 30% of the Brazilian territory.
A project to expand the refinery's processing capacity, scheduled for completion in 2027, will make it possible to increase production from the current 434 thousand barrels per day to 459 thousand barrels per day, an increase of approximately 5%, according to Petrobras.
For comparison purposes, the second refinery in oil processing volume is Revap, in São José dos Campos (SP), with 40 million liters per day.
Paulínia’s production is transported to the following locations:
Interior of São Paulo - receives most of the production, 55%
South of Minas
Mining Triangle
Mato Grosso
Mato Grosso do Sul
Rondônia
Acre
Goiás
Brasilia (DF)
Tocantins
In May 2025, Replan put into operation the new Diesel Hydrotreatment Unit (HDT-D), capable of producing 63 thousand barrels of S-10 diesel per day, which is equivalent to 10 million liters/day. This is enough to fuel, for example, 20,000 buses with a 500-liter tank.
Diesel is the main product that leaves Replan for distributors, but the refinery also produces gasoline, aviation kerosene (QAV), liquefied petroleum gas (GLP - cooking gas), fuel oils, asphalt, sulfur (some goes to the cosmetics industry), propylene (used in the manufacture of plastics) and other derivatives that are even used in the production of tires.
AI outlook — possibilities, not facts
Replan's production will be expanded from the current 434 thousand barrels per day to 459 thousand barrels per day with the completion of the expansion project in 2027.
Very likely · Within months

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