
鴻海旗下工業富聯透過數位孿生與柔性自動化技術,將新產品導入時間縮短至10週
鴻海旗下工業富聯在AI伺服器製造中導入人形機器人與數位孿生技術,自動化覆蓋率達94%,良率達97%。透過柔性自動化與AI代理人,目標將新產品導入時間縮短至10週,以應對多樣少量的客製化需求。
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工業富聯為鴻海旗下子公司,專注於電子設備製造與自動化技術開發。公司正積極應對AI伺服器市場對客製化與快速交付的需求。
鴻海(2317)持續推進AI伺服器製造自動化布局,旗下工業富聯前輪值執行長、現任資訊長劉宗長指出,面對新世代AI伺服器產品日益複雜、客戶需求更加多元,集團已將人形機器人導入AI伺服器製造流程,整體自動化流程覆蓋率達94%,首次通過良率達97%,新產品導入(NPI)時間有望進一步縮短至約10週。
劉宗長指出,雲端服務供應商(CSP)面臨的核心挑戰,已從確保晶片供應,轉向如何加速將先進晶片轉化為可實際部署的AI資料中心。為此,工業富聯透過提早參與客戶產品開發、運用數位孿生技術進行虛擬驗證,以及標準化、模組化設備設計,縮短新產品導入與產線複製時間。
在既有產線成果方面,工業富聯已將多款人形機器人導入AI伺服器製造流程,除了取放、檢查等作業,也涵蓋匯流排壓裝等較複雜的組裝程序。結合自動化設備與輝達Omniverse數位孿生技術,整體自動化流程覆蓋率達94%,新產品導入時間縮短至3.5個月,首次通過良率達97%。
其中,運算托盤組裝產線已實現100%自動化,單線每日產出可達1000個單位。工業富聯也在測試流程導入大型語言模型驅動的故障分析專家系統,協助工程師判斷異常原因與維修方式,使測試流程首次通過良率改善41%,目前每條測試產線的吞吐量可達每分鐘1個運算托盤。
針對下一階段布局,劉宗長表示,現有固定式自動化產線雖然效率較高,但面對不同GPU平台、儲存伺服器及網通機櫃等產品,客製化需求可能衍生數百種產品配置,製造模式正朝向多樣少量轉變,因此需要兼顧生產效率與彈性的柔性自動化設備。
工業富聯規劃採用標準化機台平台,依不同產品尺寸配置龍門式系統或機械手臂,並透過可替換的末端執行器與供料模組,提高設備跨產品使用能力。劉宗長指出,新設計可讓約70%的設備重複使用,新產品導入時間有望縮短至約10週,同時減少產線占用空間。
展望未來,工業富聯將進一步結合數位孿生、柔性自動化、人形機器人及工廠AI代理人(AI Agent),推進自主化工廠發展。其中,人形機器人未來可望從目前以物料搬運為主的作業,擴展至更精密的組裝程序,AI代理人則可協助資料處理、決策及產線設備協調控制。

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